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    Home » Product » Intelligent Soft Starter » External bypass soft starter PQZR8-SP
    External bypass soft starter PQZR8-SP
    The PQZR8-SP intelligent External bypass soft starter is a new intelligent starting device with international advanced level, which is based on microprocessing as the core, combined with technologies such as controllable silicon power drive, software and hardware protection, menu LED display, keyboard operation, torque control, and fuzzy PID closed-loop algorithm. It integrates motor soft start, soft stop, light load energy-saving, and multiple functions. This device has complete functions, stable performance, and is widely used in the start-up process of transmission equipment, fans, slurry machines, compressors, and other loads. Designed for three-phase AC squirrel-cage induction motors operating at 320V to 460V, 50/60Hz, with a rated current of 1200A or less.

    External Bypass soft Starter – Parameters


    + Power Range: 11kW~630kW
    + Voltage Input: 3ph x380~415
    + Voltage output: 3ph x380~415
    + Rated Current: 22A~1200A
    + Current Frequency: 50~60Hz (±2%)
    + Soft Starting Rise Time: 2~60s
    + Soft Stop Time: 2~60s
    + Current Limiting Multiple: 1.5~5.0 Ie
    + Initial Voltage: 30%~70% Ue
    + Cooling Method: Natural Cooling / Convection Cooling
    + Communication Method: RS485 Serial Communication
    + Acceleration time, s 1-120
    + Starting voltage 30-80%
    + Starting torque limitation 20-400%
    + Maximum operating current 50-200%
    + Protection class:IP20
    + Starts per hour: ≤ 15 times/hour
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    Features

    ▌External Bypass Soft Starter Advanced Features:

    • Reduced Motor Stress,Minimizes mechanical stress on the motor during startup and stopping.

    • Enhanced Motor Life,Protects the motor from damage caused by inrush currents and voltage spikes.

    • Improved Energy Efficiency, Optimizes motor operation for energy savings.

    • Reliable Operation, Ensures consistent and reliable performance.

    • Easy Installation and Maintenance, Simple to install and maintain.

    ▌External Bypass Soft Starter Characteristics:

    • Modular Design:
      Requires additional components like circuit breakers (for short-circuit protection) and AC contactors (for bypassing) to be installed within the cabinet, along with switches to complete the motor control circuit.

    • Advanced Motor Protection:
      Eliminates the need for thermal relays by providing comprehensive motor protection during startup and operation.

    • Closed-Loop Control:
      Ensures smooth and reliable soft starts and stops, improving motor performance and reliability.

    • Low Power Consumption:
      Utilizes a bypass contactor during normal operation, minimizing power consumption and enhancing system efficiency.

    • Intelligent Control:
      Features advanced control algorithms for precise motor control.

    • Versatile Starting Modes:
      6 Start  and 2 Stop Mode

    ▌Protection Function:

    Phase Loss Protection:
    When any one of the three phases is open-circuited, the protection action time is less than 1 minute.
    Phase Imbalance Protection:
    When the three-phase imbalance K1 or K2 is greater than 10%, the protection action time is less than 10 minutes.
    Overcurrent Protection:
    When the motor is stalled, the protector operates with a delay of (±1s).
    Overvoltage Protection:
    When the power supply voltage Ue > 120%, the protection action time is less than 1 second.
    Undervoltage Protection:
    When the power supply voltage is (60%-75%) Ue, the protection action time is less than 60 seconds.
    Reset Function:
    Manual reset via the stop button.
    Overtemperature Protection:
    When the soft starter operates at an excessive temperature, the soft starter will automatically shut down and report a soft start overheat fault.

    ▌Application Range:

    • Fluid Handling (Pumps & Fans):
      Used in water treatment, HVAC, and industrial ventilation to minimize mechanical stress and improve energy efficiency during startup.

    • Material Transport (Conveyors & Belt Drives):
      Ensures gradual motor speed increase, reducing equipment wear and enhancing operational efficiency.

    • Compression Systems (Compressors):
      Reduces inrush current and mechanical stress in air conditioning, refrigeration, and industrial compressor applications.

    • Mixing & Agitation (Mixers & Agitators):
      Provides smooth, controlled startups in food processing, chemical facilities, and wastewater treatment, minimizing vibration and improving efficiency.

    • Size Reduction (Crushers & Mills):
      Used in mining, cement, and aggregate processing to decrease mechanical stress and enhance energy efficiency.

    ▌Environmental requirements:
    If the altitude exceeds 1000 meters, the capacity should be reduced accordingly. For every 100 meters increase above 1000 meters, the current should be reduced by 0.5%; The relative humidity should not exceed 95% when the ambient temperature is between -10 ℃ and+40 ℃; No condensation, no flammable and explosive gases, no conductive dust, in a well ventilated indoor environment

    Specifications
    ItemitemItem Description
    Input Power SupplyInput VoltageThree Phase 380V-15% ~ 415+10%   50/60Hz

    Adaptive MotorSquirrel-cage three-phase asynchronous motor

    Starting TimesIt is recommended not to exceed 15  times per hour.
    Control Mode
    1) Operation panel control;
    2) Operation panel + external control;
    3) External control;
    4) External control + COM control;
    5) Operation panel + external + COM control;
    6) Operation panel + COM control;
    7) COM control;
    8) No start or stop operation.
    Start Mode
    1) Current-limiting start;
    2) Voltage ramp start;
    3) Kick start + current-limiting start;
    4) Kick start + voltage ramp start;
    5) Current ramp start;
    6) Voltage current-limiting double closed-loop start.
    Stop Mode
    1) Soft stop;
    2) Free stop.
    Protective Function
    1)Open loop protection for external instantaneous stop terminals;
    2) Over-heat protection for soft starter;
    3) Protection for too long starting time;
    4) Input open phase protection;
    5) Output open phase protection;
    6) Unbalanced three-phase protection;
    7) starting over current protection;
    8) Running overload protection;
    9) Under voltage protection for power voltage;
    10) Over voltage protection for power voltage;
    11) Protection for fault parameter setting;
    12) Load short circuit protection;
    13) Auto restart or incorrect wiring protection;
    14) Incorrect wiring protection of external control stop terminals.
    Ambient StructurePlace to be usedIndoor location with good ventilation free from corrosive gas and conductive dust.
    AltitudeBelow 3000M. It have to rise the rate power when the altitude is more than 3000M.
    Ambient Temperature -30~+55ºC
    Ambient Humidity≤90%RH without dew condensation.
    Vibration<0.5G
    Protection ClassIP20
    Cooling PatternNatural wind cooling.
    Model Table

    Model No#Rated CurrentMaximum Adaptable Motor Powerbypass contactorCircuit BreakerMain Wiring Specifications
    (A)(KW)ModelModel
    PQZR8-SP11-T42211CJX2-32NXB-4010mm2Copper wire
    PQZR8-SP15-T43015CJX2-32NXB-4010mm2Copper wire
    PQZR8-SP18.5-T43718.5CJX2-40NXB-5010mm2Copper wire
    PQZR8-SP22-T44522CJX2-50NXB-6316mm2Copper wire
    PQZR8-SP30-T46030CJX2-63NXB-8025mm2Copper wire
    PQZR8-SP37-T47637CJX2-95NXB-10035mm2Copper wire
    PQZR8-SP45-T49045CJ20-100NXB-12535mm2Copper wire
    PQZR8-SP55-T411255CJ20-160NXB-160S35mm2Copper wire
    PQZR8-SP75-T415075CJ20-160NXB-180S50mm2Copper wire
    PQZR8-SP90-T418093CJX20-250NXB-200S30×3Copper busbar
    PQZR8-SP110-T4220110CJX20-250NXB-250S30×3Copper busbar
    PQZR8-SP132-T4260132CJX20-400NXB-315S30×4Copper busbar
    PQZR8-SP160-T4320160CJX20-400NXB-350H30×4Copper busbar
    PQZR8-SP185-T4370185CJX20-400NXB-400H40×4Copper busbar
    PQZR8-SP200-T4400200CJX20-400NXB-500S40×4Copper busbar
    PQZR8-SP220-T4440220CJX20-630NXB-500H40×4Copper busbar
    PQZR8-SP250-T4500250CJX20-630NXB-630S40×4Copper busbar
    PQZR8-SP280-T4560280CJX20-630NXB-630H40×4Copper busbar
    PQZR8-SP315-T4630315CJX20-630NXB-700H40×5Copper busbar
    PQZR8-SP350T4700350CJ40-800NXB-800H40×6Copper busbar
    PQZR8-SP400-T4800400CJ40-800NXB-1000S40×6Copper busbar
    PQZR8-SP450-T4900450CJ40-1000NXB-1250S40×8Copper busbar
    PQZR8-SP500-T41000500CJ40-1000NXB-1600S40×8Copper busbar
    PQZR8-SP630-T41200630CJ40-1200NXB-2000S40×8Copper busbar
    Installation Dimension
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