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    Home » Product » Intelligent Soft Starter » Built-in bypass soft starter PQZR8-SN
    Built-in bypass soft starter PQZR8-SN
    The PQZR8-SN series soft starter, featuring an integrated bypass contactor, offers significant performance enhancements compared to standard AC contactors, including a 3x increase in performance, 2.6x improved heat dissipation, 25% greater safety, 20% energy savings, and a service life of up to 100,000 cycles. Its compact design is ideal for space-constrained motor control centers, simplifying installation. This built-in bypass soft starter, with advanced control and protection features and closed-loop control for stabilized soft start torque, provides a user-friendly, efficient, and reliable motor start and run solution. Equipped with three internal relays, it eliminates the need for external contactors. Please specify your requirement for this built-in contactor model when ordering, as the standard version is an economic type.

    Built-in Bypass soft Starter – Parameters


    + Power Range: 11kW~400kW
    + Voltage Input: 3ph x380~415
    + Voltage output: 3ph x380~415
    + Rated Current: 22A~800A
    + Current Frequency: 50~60Hz (±2%)
    + Soft Starting Rise Time: 2~60s
    + Soft Stop Time: 0~60s
    + Current Limiting Multiple: 1.5~5.0 Ie
    + Initial Voltage: 30%~70% Ue
    + Cooling Method: Forced Air Cooling / Fan Cooling
    + Communication Method: RS485 Serial Communication
    + Acceleration time, s 1-120
    + Starting voltage 30-80%
    + Starting torque limitation 20-400%
    + Maximum operating current 50-200%
    + Protection class:IP20
    + Starts per hour: ≤30 times/hour
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    Features

    ▌Built-in bypass Soft Starter Advanced Features:

    • By bypassing the power electronics during normal running, the soft starter dissipates significantly less heat, leading to improved energy efficiency and a longer lifespan for the soft starter components.

    • Once the motor is at full speed, running it directly on the line voltage via the bypass contactor is more energy-efficient than continuously running the current through the soft starter’s semiconductors.

    • Integrated bypass lead to a more compact overall solution compared to using a separate soft starter and bypass contactor.

    • Internal bypass simplifies the wiring between the soft starter and the bypass contactor.

    • Even when bypassed, the soft starter’s control circuitry often remains active, providing continued motor protection features like overload, undervoltage, and phase loss.

    ▌Built-in Bypass Soft Starter Characteristics:

    • Large Multilingual LCD Screen:
      Provides feedback in multiple languages for user convenience and monitoring.

    • Remote-Mounted Operating Keypad:
      Supports remote installation of the operating keypad for flexible control.

    • Intuitive Programming:
      Simplifies the programming process, enabling quick user setup.

    • Advanced Start and Stop Control:
      Offers a variety of advanced start and stop control functions to meet diverse application needs.

    • Comprehensive Motor Protection Functions:
      Equipped with a range of motor protection functions to ensure safe motor operation.

    • Extensive Performance Monitoring and Error Records:
      Provides broad performance monitoring and error recording capabilities for easy troubleshooting and maintenance.

    • Intelligent Digital Control:
      Employs 16-bit Single-Chip Microcomputer (SCM) control with an intelligent all-digital display for precise operation and monitoring.

    • Multi-Motor Capability:
      Allows a single soft starter to control multiple motors, offering flexibility and cost-effectiveness.

    • Versatile Starting Modes:
      6 Start and 2 Stop Mode<

    • Flexible Stop Modes:
      Offers both free stop and soft stop modes, with adjustable soft stop times from 0 to 60 seconds.

    • Comprehensive Protection:
      Includes various protection functions, Overcurrent protection,Overload protection,Open phase protection, Instantaneous stop protection

    • User-Friendly Design:
      Features easy installation, simple operation, robust functionality, and competitive pricing.

    ▌Protection Function:
    Phase Loss Protection:
    When any one of the three phases is open-circuited, the protection action time is less than 1 minute.
    Phase Imbalance Protection:
    When the three-phase imbalance K1 or K2 is greater than 10%, the protection action time is less than 10 minutes.
    Overcurrent Protection:
    When the motor is stalled, the protector operates with a delay of (±1s).
    Overvoltage Protection:
    When the power supply voltage Ue > 120%, the protection action time is less than 1 second.
    Undervoltage Protection:
    When the power supply voltage is (60%-75%) Ue, the protection action time is less than 60 seconds.
    Reset Function:
    Manual reset via the stop button.
    Overtemperature Protection:
    When the soft starter operates at an excessive temperature, the soft starter will automatically shut down and report a soft start overheat fault.

    ▌Application Range:

    • Fluid Handling (Pumps & Fans):
      Used in water treatment, HVAC, and industrial ventilation to minimize mechanical stress and improve energy efficiency during startup.

    • Material Transport (Conveyors & Belt Drives):
      Ensures gradual motor speed increase, reducing equipment wear and enhancing operational efficiency.

    • Compression Systems (Compressors):
      Reduces inrush current and mechanical stress in air conditioning, refrigeration, and industrial compressor applications.

    • Mixing & Agitation (Mixers & Agitators):
      Provides smooth, controlled startups in food processing, chemical facilities, and wastewater treatment, minimizing vibration and improving efficiency.

    • Size Reduction (Crushers & Mills):
      Used in mining, cement, and aggregate processing to decrease mechanical stress and enhance energy efficiency.

    ▌Environmental requirements:
    If the altitude exceeds 1000 meters, the capacity should be reduced accordingly. For every 100 meters increase above 1000 meters, the current should be reduced by 0.5%; The relative humidity should not exceed 95% when the ambient temperature is between -10 ℃ and+40 ℃; No condensation, no flammable and explosive gases, no conductive dust, in a well ventilated indoor environment

    Specifications
    ItemitemItem Description
    Input Power SupplyInput VoltageThree Phase 380V-15% ~ 415+10%   50/60Hz

    Adaptive MotorSquirrel-cage three-phase asynchronous motor

    Starting TimesIt is recommended not to exceed 30 times per hour.
    Control ModeControl Mode1) Operation panel control;
    2) Operation panel + external control;
    3) External control;
    4) External control + COM control;
    5) Operation panel + external + COM control;
    6) Operation panel + COM control;
    7) COM control;
    8) No start or stop operation.
    Start Mode
    1) Current-limiting start;
    2) Voltage ramp start;
    3) Kick start + current-limiting start;
    4) Kick start + voltage ramp start;
    5) Current ramp start;
    6) Voltage current-limiting double closed-loop start.
    Stop Mode
    1) Soft stop;
    2) Free stop.
    Protective Function
    1)Open loop protection for external instantaneous stop terminals;
    2) Over-heat protection for soft starter;
    3) Protection for too long starting time;
    4) Input open phase protection;
    5) Output open phase protection;
    6) Unbalanced three-phase protection;
    7) starting over current protection;
    8) Running overload protection;
    9) Under voltage protection for power voltage;
    10) Over voltage protection for power voltage;
    11) Protection for fault parameter setting;
    12) Load short circuit protection;
    13) Auto restart or incorrect wiring protection;
    14) Incorrect wiring protection of external control stop terminals.
    Ambient StructurePlace to be usedIndoor location with good ventilation free from corrosive gas and conductive dust.
    AltitudeBelow 3000M. It have to rise the rate power when the altitude is more than 3000M.
    Ambient Temperature -30~+55ºC
    Ambient Humidity≤90%RH without dew condensation.
    Vibration<0.5G
    Protection ClassIP20
    Cooling PatternNatural wind cooling.
    Model Table
    Model No#Rated CurrentMaximum Adaptable Motor PowerCircuit BreakerMain Wiring Specifications
    (A)(KW)Model
    PQZR8-SN11-T42211NXB-4010mm2Copper wire
    PQZR8-SN15-T43015NXB-4010mm2Copper wire
    PQZR8-SN18.5-T43718.5NXB-5010mm2Copper wire
    PQZR8-SN22-T44522NXB-6316mm2Copper wire
    PQZR8-SN30-T46030NXB-8025mm2Copper wire
    PQZR8-SN37-T47637NXB-10035mm2Copper wire
    PQZR8-SN45-T49045NXB-12535mm2Copper wire
    PQZR8-SN55-T411255NXB-160S35mm2Copper wire
    PQZR8-SN75-T415075NXB-180S50mm2Copper wire
    PQZR8-SN90-T418093NXB-200S30×3Copper busbar
    PQZR8-SN110-T4220110NXB-250S30×3Copper busbar
    PQZR8-SN132-T4260132NXB-315S30×4Copper busbar
    PQZR8-SN160-T4320160NXB-350H30×4Copper busbar
    PQZR8-SN185-T4370185NXB-400H40×4Copper busbar
    PQZR8-SN200-T4400200NXB-500S40×4Copper busbar
    PQZR8-SN220-T4440220NXB-500H40×4Copper busbar
    PQZR8-SN250-T4500250NXB-630S40×4Copper busbar
    PQZR8-SN280-T4560280NXB-630H40×4Copper busbar
    PQZR8-SN315-T4630315NXB-700H40×5Copper busbar
    PQZR8-SN350-T4700350NXB-800H40×6Copper busbar
    PQZR8-SN400-T4800400NXB-1000S40×6Copper busbar
    Installation Dimension
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